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Packaged Process Chillers

 
Major Features of the CE Series:
Packaged Chillers Designed to Ideally Match Your Requirements.
2 to 6 ton Chillers can be either hermetic scroll or reciprocating, or
  semi-hermetic reciprocating compressors.
Multiple “Coil in Shell” evaporators resist fouling or freeze rupture due to a large
  fluid flow path.
Heavy duty carbon steel base frame with fork lift slots is two part epoxy coated
Heavy duty welded stainless steel fan shroud and hardware.
Access panels to all sides of the unit for easy service.
 
Brochure
CE-3 through 5 Manuals
CE-7 through 25 Manuals
CE-30 through 45 Manuals
 
Process Chiller Options (CE-Series):
Locking Casters
Super Low Ambient Kit
High Ambient/ Altitude Operation
Stainless Steel Panels and Hardware
Heresite Coated Condenser Coils
Disconnect Switch
VPM Voltage Phase Monitor
40 PSI Pump @ rated GPM
50 PSI Pump @ rated GPM
60 PSI Pump @ rated GPM
70 PSI Pump @ rated GPM
 
80 PSI Pump @ Rated GPM
90 PSI Pump @ Rated GPM
100 PSI Pump @ Rated GPM
Tank Auto-Fill
Tank Level Alarm/ Switch
Tank Fill Pressure Reducing Valve
System Pump VFD
System Pump Pressure Gauge
Flow Switch (paddle)
Vibration Isolation Floor Mounts
Remote Operating/Monitoring Panel
 
Packaged Air Cooled Process Chillers
Model Physical
Dimensions
Unit MCA (460/3/60) Capacity @ 95ºF Ambient
(1,000’s BTUH)
Reservoir Capacity
(gal)
Pump Flow (gpm) Inlet / Outlet Size Shipping Weight
35ºF LCT 45ºF LCT 55ºF LCT
CE-3-A
40”L x 30”W x 55”H
20
24
34
43
30
10
1”
550 lbs.
CE-5-A
40”L x 30”W x 55”H
30
41
53
66
30
15
1“
600 lbs.
CE-7-A
48”L x 32”W x 62”H
30
63
78
95
50
20
1-1/4”
800 lbs.
CE-10-A
48”L x 32”W x 62”H
30
90
110
133
50
30
1-1/4”
900 lbs.
CE-12-A
64”L x 39”W x 72”H
40
108
133
163
75
35
1-1/2”
1,250 lbs.
CE-15-A
64”L x 39”W x 72”H
40
131
162
197
75
45
1-1/2”
1,350 lbs.
CE-20-A
84”L x 39”W x 90”H
50
178
219
266
90
60
2”
1,650 lbs.
CE-25-A
84”L x 39”W x 90”H
60
215
267
325
90
70
3”
1,750 lbs.
CE-30-A
72”L x 72”W x 80”H
80
261
324
393
110
100
3”
3,800 lbs.
CE-35-A
72”L x 72”W x 80”H
90
308
381
463
110
110
3”
4,000 lbs.
CE-40-A
84”L x 84”W x 93”H
100
350
433
526
130
120
3”
4,400 lbs.
CE-45-A
84”L x 84”W x 93”H
110
392
485
590
130
130
3”
4,700 lbs.
 
Packaged Air Cooled Process Chillers Walk-in Enclosure
Model Physical
Dimensions
Unit MCA (460/3/60) Capacity @ 85ºF WT
(1,000’s BTUH)
Reservoir Capacity
(gal)
Pump Flow (gpm) Inlet / Outlet Size Shipping Weight
35ºF LCT 45ºF LCT 55ºF LCT
CE-50-A
8’L x 8’W x 10’H
120
430
534
650
150
150
3-1/2”
6,500 lbs.
CE-60-A
8’L x 8’W x 10’H
160
522
646
786
150
150
3-1/2”
6,750 lbs.
CE-70-A
12’L x 8’W x 10’H
180
616
760
926
250
200
4”
7,500 lbs.
CE-80-A
12’L x 8’W x 10’H
200
700
866
1052
250
200
4”
8,000 lbs.
CE-90-A
16’L x 8’W x 10’H
240
783
969
1179
350
270
4”
9,000 lbs.
CE-120-A
16’L x 8’W x 10’H
300
1050
1299
1578
350
350
5”
10,500 lbs.
CE-150-A
22’L x 8’W x 10’H
360
1232
1524
1852
500
450
5”
13,000 lbs.
CE-180-A
22’L x 8’W x 10’H
480
1566
1938
2358
500
450
5”
15,000 lbs.
CE-210-A
28’L x 8’W x 10’H
560
1827
2261
2751
700
700
6”
17,000 lbs.
CE-240-A
28’L x 8’W x 10’H
640
2088
2088
3144
700
700
6”
19,000 lbs.
CE-270-A
31’L x 8’W x 10’H
720
2349
2907
3537
900
700
6”
21,000 lbs.
CE-300-A
31’L x 8’W x 10’H
800
2610
3230
3930
900
700
6”
23,000 lbs.
 
*System pumps designed for rated flow @ 40 PSI, other ranges are available.
*Water Cooled units require 2 GPM per ton condenser water flow.
 
 
General Description


The CE series packaged air-cooled fluid chillers are designed for applications from 20°F to 70°F leaving fluid temperatures. The air cooled condensers are located atop the enclosure and are constructed with corrosion resistant materials. The chiller package includes multiple independent compressor/refrigeration circuits, an insulated stainless steel reservoir tank with interior thermal baffle, system pump, an independent air cooled condenser section per compressor circuit, and all operating and safety controls. Available as an option, the chiller can be packaged within a lighted walk-in equipment enclosure with a main access door.

The design of the chiller is matched specifically for the operating environment for which it is to be installed. The complete packaged chiller will be set in place, piped, and electrically connected.



Electrical

Compressor Module Electrical Enclosure
Each compressor section shall have a self contained operating and safety panel mounted inside a galvanized steel electrical enclosure. This panel will include the compressor starters, bypass pump starters, suction and discharge safety controls, and condenser fan VFD. The panel may be vented through a small vent opening on the bottom along with an exhaust fan. The enclosure includes hinged access with a locking “T” handle for easy access.

The process chiller is complete with single point wiring to the main tie in block. The electrical box and interior of the chiller are weatherproof by means of neoprene gaskets around all accessible openings.


Compressor Run-time Sharing
Each compressor module will utilize a relay to switch the compressors in the circuit with every off-cycle. Run-time will also be share by staging up the final compressors in reverse order. This ensures that compressors share run-time without a more complex logic control.


Fan Controls - Variable Frequency Drives (VFD)
Each compressor section is equipped with a 4-20ma pressure transducer located on the discharge line of the compressor. This transducer is directly wired to the Condenser Fan VFD which operates the two condenser fans per compressor section. The VFD, when powered, provides power to the transducer. The scaled pressure range within the VFD senses the discharge pressure of the compressor section and modulating the fan RPM appropriately. Each fan VFD is sized to handle the combined horsepower of both fan motors at design conditions. The VFD’s are rated to operate without de-rating to 122°F. An auto reset electromechanical pressure switch will not allow fan operation below 200 PSI.

The VFD’s also provide the following protections
  • Short circuits within internal power supplies
  • Short circuits between output phases
  • Short circuits between output phases and ground
  • Input phase loss
  • Thermal protection against overheating and over-currents
  • Under-voltage and over-voltage faults
Structural
Base Frame
The compressor, evaporator, condenser, tank, and pump are mounted on a heavy duty steel base frame. The base frame is designed to provide superior corrosion resistance, provide structural rigidity for seismic isolation requirements, and allow mobility.


Enclosure
The enclosure shall be constructed of 2” extruded aluminum structural members connected together using cast aluminum corners. This modular framing system allows for a nearly screw-less exterior and superior structural integrity. Inside the chiller additional structure will be installed to additionally support the roof of the chiller, including the weight of the condenser sections. Lifting attachment point weights will be provided.
 
CE Series Process Chiller System: General Specifications
 
 
 
  Chiller Solutions LLC
101 Alexander Ave.
Pompton Plains, NJ 07444
(973) 835-2800 main office
(973) 835-3222 fax
 
2007 Chiller Solutions LLC  
All rights reserved
Data Subject to change without Notice